replacing running rigging on a sailboat

It requires more careful consideration of condition, usage, and inspection for signs of failure. Theres no real way of measuring that. When inspecting your rig you should also make an inventory of all its parts and their dimensions. Similarly, its easier to find usable replacement parts far from busy ports. ImproveSailing is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. It wears with time due to UV exposure, flogging, strain from the wind, and regular use. Die testing wont pick it up, and its rare that a wire will give you warning before breaking.. How much does a used sail cost? Perhaps a rogue cotter pin sticking out of a turnbuckle. Inevitably. You can see that the chafe is only occurring on one side of the line, the side that comes in contact with the sheave. The idea is you come on deck with this small canvas bag and make it happen, Cockerill says. I'll pull the standing rigging and as much hardware as reasonably possible (tangs, bolts, pins, turnbuckles, etc) and drop it off to a local rigger. Read more on the average cost to replace a boat starter here. Next check the back and forestay fittings where they connect to the mast, ensuring any clevis pins are straight and secure. On this page you will find both rigging hardware and rigging tools. Replacing Running Rigging on an Older Sailboat If you're thinking of buying a used sailboat it's probable that your final selection will be a boat that is a few years old - and the halyards, mainsheet, backstay, jibsheets and other running rigging will probably look a little old, dirty and frayed. Most insurance companies reckon you should replace your standing rigging about every 10 years. Do a few turns on one side before going to the other and applying an equal number. A good boat supply store will be able to help. There are multiple combinations and variations: For instance, if your mast has double tangs, most likely the end fitting will be an eye although it can be a marine eye or an aircraft eye, which differ primarily in shape. I'll explain how below. So I've added it to the "be aware this might happen" list - but won't add it to the monthly recurring costs. It will be important to maintain a couple of parts, though: With a first boat, you most likely won't invest in new sails or the standing rigging if you don't have to. Next check the back and forestay fittings where they connect to the mast, ensuring any clevis pins are straight and secure. A swaged fitting is a terminus thats attached using a machine called a swager. . Ive had some snafus out there to be sure, and they loom large when theyre read more, When One Wrong Makes a Right Everybody knows youre not supposed to sail up the Pacific Coast! Whether youre buying a used sailboat thats new to you or youve owned your boat for decades, the standing rigging is what keeps the mast in place, and thus requires particular attention. Its when the leeward side starts flopping around that youre asking for trouble., Stainless steel has a finite number of cycles essentially, movements, whether fore and aft or side to side. If you want a life raft, that's another $1,500. Customize your boat, or put it back in its original factory condition with parts and gear from MacgregorOwners.com. Over time, the halyard still moved in the wind and the shroud chafed through the cover, exposing the core. The annual maintenance cost is $2,000 - $3,000 for most boats, but the actual total annual cost is $3,000 to $7,000. The former need careful scrutiny and often sustain damage from misalignment. It is comprised of fixed lines, wires, or rods that are designed to support each mast or bowsprit on sailing vessels. Remove old lifelines and frayed running rigging. Small dents in either the mast or the boom are often hotspots for failure, as they weaken the form of the spar. For an idea of the costs involved to replace your standing rigging, here are some examples of sets of rigging we have made for customers in the past 12 months (prices as of Sept 2022). What kind of end fittings? It sounds to me that the question is when, not if you will go for new rigging. Your costs will range from a couple of hundred dollars for a small outboard up to over a thousand for a large or difficult to reach inboard. Clean and lubricate them, then refasten them, and remember to mouse them with new galvanized wire and tape over the ends to avoid chafe. With all of these factors in mind, what can you expect to pay for standing rigging replacement? The 150 Genoa sheets were 35 feet each as Faster suggests but my halyard lines, which are wire and rope were only 40 feet of rope. Deep cycle batteries (which are best for household functionality) need replacing every 4-6 years and will cost roughly $600. Lastly, check your boom, starting with the gooseneck, mainsheet and vang fittings, where huge forces are applied when the rig is under load. Also, there are a lot of costs you can save on substantially if you do simple maintenance yourself or have a simple boat. So here are some tips and things to look for so that you can replace your running rigging before it breaks. Its one of the most important features on a sailboat, but many owners put standing rigging at the back of their minds when it comes time to do their pre-season safety checks. Standing rigging supports your boat's mast. The cost of replacing the standing rigging will vary greatly depending on the size of your boat and the location you get the job done. LittleSister said: Re-rigging my 27 footer in 2017 cost me about 860 (though I was something of a captive audience, and didn't shop around - presumably both the boatyard and the riggers made money out of it). This was rod rigging and increased the price quite a bit. Failing to winterize it will increase your maintenance cost over time, as the engine wears out more quickly, and your plumbing and equipment will fall apart. For dry storage, part of the process can be to shrink wrap your boat. I'll agree that most of the kinks were created during stepping or prepping for storage. The cost to replace standing rigging obviously varies from boat to boat. If line is properly taken care of, it can last many decades. If you own a bluewater cruiser, your maintenance cost will go up a lot. We're the first and last stop for parts and accessories. On the other hand, it will be very important to maintain hull health, as even small leaks will lead to condensation and mold, which is horrible for your health and living standard. Adhering to the minimum safety requirements shouldn't cost you more than 150 - 250 dollars every 5 years. You mean all together don't you? But Cockerill says it quickly becomes evident whether an owner feels comfortable enough to do the work. Much depends on where it is manufactured; Herman and other riggers say the best wire today is coming from South Korea through a manufacturer called KOS, making wire to military specifications. The wire itself rarely fails midway along a shroud, so this makes good sense. For docklines a 27 ft. boat would use 1/2 nylon: 25 bow, 15 stern, and 20 spring. The two primary manufacturers of mechanical fittings presently are Sta-Lok and Petersen Stainless, which produces Hi-MOD. You must log in or register to reply here. Click here for a full walkthrough with diagrams. Wire rigging is generally less expensive and easier to handle. Plus, this line won't harden with age. I personally take stock of a pleasure boat's components and their age and will not load an older boat's rigging as much as I would a newer one. While its often difficult to know whether, say, a swaged terminal is in good condition, there are a few common signs of possible failure to look for. Lets say you ripped a tang out of the mast; you can use a Dyneema loop to create another attachment point. The diameter of the sheets and halyards will depend on what fits the blocks that you have. So youre sailing offshore and youre looking at the windward shroud thats taut, and thats not the one to worry about. My boat has been in fresh water all its life. Let's go over each type and break down which costs to expect exactly. The golden rule has always been never to work on a rig with the boat out of the water. Another factor in your DIY decision-making process is simple: peace of mind. By taking on the labor yourself, you'll probably save as much as $2,000 on the re-rigging cost, he says. This is a very serious problem for the average sailor. [advertisement]. Tests done by the magazine Practical Sailor and others show that if you tie any type of knot in a high-tech line, you can reduce the breaking strength of the line by up to 80%. The reason it is a scheduled item is that a visual inspection prolly won't detect defects. And if you see evidence of wear, ask yourself (or your local rigger) What could have caused this? The cost of having a professional rigger inspect your running rigging can save you more money down the road. Fisheries Supply is your premier supplier of sailing and rigging rope from top brands like Samson, Marlow, Robline and New England Rope. Many products featured on this site were editorially chosen. Either way, Jimmie Cockerill, co-owner of the Rigging Company in Annapolis, recommends that for a sailboat with wire rigging, the mast should be pulled and all fittings and wire visually inspected every five to six years. I have got quotes for sails for my 40' boat and they range from $8k for a jib and a main and I replaced the standing rigging on my boat. From canvas and cushions to rigging and hardware by top suppliers like Lewmar, Schaefer, Gray, Ronstan, and more. The theory is that youve crushed it so tightly that all the wires inside have just merged into one solid piece of stainless, Madden says. How the rigging has been tuned is also part of a boats story. Top manufacturers of swaged fittings are Hayn Marine Rigging Products, Alexander Roberts and C. Sherman Johnson. I can only assume this is due to the risk of rocking the hull off its jackstands. Improve Sailing 14.8K subscribers In part 3 of our series on sailboat parts, we dive into two types of rigging: standing rigging and running rigging. The total maintenance cost varies a lot, depending on the following factors: Still, we want a general feel of what to expect. The most important determinant would be the boat's use; a boat used for racing or offshore cruising would require the wires to be inspected and replace more often. The total maintenance cost for a small daytripper will average around $1,600 per year or $133 per month. If you need to replace the mast and boom, prepare to spend anywhere between $15,000 - $25,000. Read more about the cost of replacing risers and manifolds here. The only thing we can really do is regularly inspect lines to look for wear. The Out Haul can be simply a single line the pulls the foot of the sail toward the free end of the boom or the Out Haul can consist of an elaborate arrangement of blocks. Contact us On top of that, maintaining your boat properly is critical. Let's hoist the sails and get started! That's why I've calculated the average maintenance costs for four different types of boat below: Your specific maintenance cost will vary depending on what type of boat you have and how you'll use it. A rope with a Dyneema core (SK 78 or better) with a polyester cover that can be removed from the working ends would be best. Learn More; Reliable Standing Rigging. Both are located in the U.K., and the products are distributed in the U.S. through vendors like Hayn, West Marine, Defender, and local chandleries and riggers. Picking up early signs of corrosion or replacing select components after a thorough inspection is a worthwhile exercise because it may extend the lifespan of your standing rigging. But you should think carefully before you go ahead and buy any high tech replacement running rigging. Running rigging varies between vessels that are rigged fore and aft and those that are square-rigged. Chafe usually happens gradually over long periods of time and it is only a serious problem when it goes unnoticed. On a sailboat, a distinction is made between running rigging and standing rigging. The biggest problem with rigging and older sailboat with high-tech lines to control the sails is that the lines are too strong for the boat. Sampson Ropes make a double braid dacron called XLS, New England Ropes make a similar product called Sta-Set and Yale Ropes product is called Vizzion. This small cruiser is well built, easy to handle and relatively economical to maintain. Deck hardware consists of the bullseyes, tiller, eye straps, cleats, and so on. Dont forget the turnbuckles and chain plates. Running Rigging & Cordage to Order . Usually the owner's manual gives you the specifications of all the running and standing rigging. A boat with sound supports should not require re-tuning in less than 5 years. About us Don't forget that this site will also replace your rigging. Generally, end fittings fall into a few classes: studs, eyes, forks and hooks, each of which comes in a dizzying array of sizes and configurations. Technical support for boat owners and maintenance yards servicing Sabre sail and motor yachts | Sabre Yachts Technical Support Contacts in Sabre's After Sales Service Department may be reached by calling 207-655-3831 or by filling in the contact form. Wendy Mitman Clarke is currently between passages. You can also use sacrificial covers to protect halyards from clutch damage,. Here's a full overview of all the recurring maintenance from most to least frequent. Gas engines run for about 1,500 hours, diesel engines run for 5,000. Some have an extra light sheet for real light winds so the sheet doesnt weigh the jib down. There are also a few spots where the chafe is more serious. In this article, we'll break down the average prices of different sailboats by type, age, condition, and size. Some of these might not apply to your situation. Where you can really save some money, is on the labor. Clean and lubricate them, then refasten them, and remember to mouse them with new galvanized wire and tape over the ends to avoid chafe. Most recent receipt was for lower stays 10 years ago. Normal rigging knives and hot knives are almost useless, all turning blocks and sheaves must have a diameter of at least 8 times the line diameter, old sheaves, turning blocks and other hardware will probably not be strong enough for high tech line, high tech line can cost up to $10 per foot. I've read that the inner stays rarely snap. To avoid you have to go cheap on your safety gear, I've put it in the budget for $500. Free shipping on $90+! Winter storms and ice can damage the hull and mast as well. The average price of a used cruising sailboat is between $10,000 and $100,000. Another trouble spot on keel-stepped masts is where the spar enters the deck, especially if water has leaked under the mast collar. You can take a masthead halyard from side to side to ensure that the masthead is on center. The new Dufour 37 slots in just above the 32-foot baby of the family, and it replaces the previous Dufour 360 from three years ago. This is a perfect example to illustrate why a thorough, yearly inspection of running rigging is important. This was most likely caused by something sharp and pointy that poked through the cover and caught on the core. By taking on the labor yourself, youll probably save as much as $2,000 on the re-rigging cost, he says. [advertisement] Take this opportunity to check out your spars as well. Sailboat rigging very rarely fails from being overloaded. Chafe occurs when line rubs against a sharp or rough surface. The fastest route to crevice corrosion is to cover the metal with plastic or leather turnbuckle covers or to coat the fittings in tape. You will most likely also need (or want) to replace toggles and cotter pins, even if you keep the turnbuckles. A running manoeuvre has a free end that can be acted upon. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. WE SHIP WORLDWIDE: More Info. This line wont last long in these conditions. A lot of new boat owners overlook the maintenance costs of sailboats - and maintenance can get pricey quickly. Riggers say the question of whether to rig with wire or rod is usually fairly easily answered: Run what you brung. The cover on core dependent dyneema line normally acts as the first defense against UV rays and chafe, but when you strip it back, the dyneema has to fend for itself. Do disconnect them and inspect them very carefully for cracks on a well-lit workbench. The theory is that it can take 10 to 15 years of cycling, but this continual motion when its unloaded is what fatigues the wire, Madden says. So youve determined your sailboats standing rigging needs work. Maybe dying or some other high tech test would. We're looking for writers! This halyard has minor chafe right now, but the chafe is acute and has an identifiable source. Hello improvesailing.com webmaster, You always provide useful information. Sailors' hands are busy with the running rigging most on a sailboat. Its good enough to get you to safety and someplace you can make a more permanent repair. Riggers say very few sailors re-rig from wire to rod or the reverse, but if switching is on your mind, have a professional make a full assessment first. 26' Bermuda Sloop rig will cost you about $1,000 - $2,500. Cruising World may receive financial compensation for products purchased through this site. A good set of rigging is of great importance in order to ensure navigation without causing any damage. When rigging the sails of a sailboat, it is important to properly prepare the boat. Ensure you keep hold of the standing end so it doesn't disappear to the top of the mast. Below, I'll go over four different situations and explain what type of maintenance you'll most likely will and won't do, and what the price tag is for each situation. These boats have less moving parts and less critical parts. Check the deck around the chainplates and mast for cracking and delamination. Read more on boat engine replacement costs here. There are other wires out there that are cheaper, but theyre not guaranteed.. If the leeward shroud flops around underway, the constant flexing will weaken the metal over time and make it more prone to fail. If you don't have that you may be able to find it on line or on line at your boat class owners' association. The mast stayed up, but it sounded like a gun shot and was scary as hell. Here's the average cost to shrink wrap a boat. LUBE SAIL TRACK MATERIALS 3/2019. It's about a days worth of work. It is very flexible and easy to handle, and is still the line of choice for most applications on cruisers and club racers. All you need is two blocks (pulley attachments) attached forward on both sides, ideally near the toerail, and enough line to run from the boom attachment up to the blocks on each side and then back to the cockpit. They can also crack under the constant tension, particularly if the rig has been pumping in rough seas or if the toggles that ensure proper shroud alignment have seized and cant move freely. Use nylon 3-Strand for anchor, dock, mooring and tow lines or polyester 3-strand for running rigging on traditional cruising boats. It will always be a judgment call. Our sailboat running rigging includes sailboat mainsheets, sailboat halyards, and all major sailboat lines. If in doubt, get your deck buddy to rig temporary stays using the halyards and check each stayone at a timewith it slackened off. Step 1 - Hire a professional rigger with a good reputation to do a thorough survey of your standing AND running rigging. Please try again. Likewise, if you already have wire with fittings that accommodate your boat and mast, stick with wire. To be more precise, the highly tensioned stays and shrouds that support the mast are known collectively as standing rigging, whilst the rope halyards, sheets and other control lines come under the heading of running rigging. Final words Congratulations! For sheets, if you're happy with the length take the old ones off determine the gauge and and match them up. Complete, illustrated 16 page instruction guide to get your new DragonForce 95 rigged, setup and on the water! How exactly do you determine how much line you need for a given size sailboat? ImproveSailing is compensated for referring traffic and business to this companies. Ensure swivels are working and remove any shackles. Your mainsheet probably sees more use than your spinnaker halyard.Our spinnaker halyards- on a boat that races frequently- are about 18 years old, and do not need replacing. For each diameter of rigging wire your boat requires drill a hole that size near the corner of the block. Get all your parts together. Labor total: $1,000 on average Place the top of the sail in the mast track and pull on the halyard. Usually the owners manual gives you the specifications of all the running and standing rigging. The biggest thing we like to have is the history of the boat: what kind of boat it is, how its been sailed and where has it been sailed, says Jay Herman, owner of Annapolis Rigging. (Deck-stepped masts are less prone to corrosion as the foot of the mast is open to the air and can dry quickly.) Take a look at your mast stepparticularly if your mast is keel-stepped, as bilge water can cause serious corrosion at the foot of the mast. Read more on the lifetime expectancy of marine diesels here. From knowing the parts of the sails to understanding the need for tension, I'll go over everything you need to know about rigging sails. A Bonnier LLC Company. Replacement of the rigging components is more frequent and based on inspection. Listing Results for Shore Support & Services, Sailing & Rigging and ENG1 Medical Certificate in Marans, Levallois Perret and Cap D'Agde NEW FLAT SCREEN 43' TV IN THE SALON - 2019. For all remaining running rigging, you can use polyester double-braid rope. But not just any kind of sailing. OK, it isn't cheap, but it can absolutely be done on a budget. Inexpensive, double-braid Dacron is a fine choice for furling lines on most boats shorter than 40 feet. In marine environments, everything can go wrong exactly one time for it to be critical. Dyneema is especially susceptible to UV degradation. This was seen on a brand new boat at the 2020 Seattle Boat Show. Double braid lines are used in running rigging and dock . For all of these reasons, most riggers agree that when your sailboats standing rigging approaches 15 years old, its a good time to consider replacing it. A smaller loop is a makeshift chainplate attachment you can attach it to a neighboring chainplate and attach the stay to it. Put together both the pieces of your mast. The most common location of chainplate failure is where one disappears into the deck and cant be inspected. Run the remaining standing rigging. These carry a good deal of compression load, so check their roots for damage and make sure the spreaders arent bent in any waythey should exactly bisect the angle of the shroud. Probably the trickiest will be the forestay and backstay, as these carry the greatest loads, although all the standing rigging can be loosened to some degree when at rest. How Much Does it Cost to Dock a Boat for a Year? This produces an easy-to-handle rope that is strong and durable. 3. Most people that own a sailboat will have to replace the sails and rigging at least once in their lifetime. The cost of replacing the standing rigging is, on average, $4,000 every 10 years. Swaging must be professionally done, and the result is extremely strong and generally has a long life. To the best of my knowledge it hasn't had a trailer until last year so the mast was up through the winter. The running rigging consists of all the lines, sheets, and so on that is used to haul and operate the sails. Our selection runs the gamut, from economical polyester single- and double-braids to high-tech, low-stretch line made from materials such as Dyneema, Spectra, Technora, Kevlar and Vectran. On sailboats, however, there aren't a lot of non-essential parts. Most sailors choose to leave this to a professional rigger, but theres no reason why you shouldnt attempt it yourself if you know the best way to go about it. Assuming you have decided to replace the rigging wire as well as a number of other components, the first decision is whether to do it with the mast up or down. Most of my clients say to me without any prompting, This is one area I feel should be done by a professional, Madden says. The task of replacing the standing rigging on a sailing yacht may seem daunting but there is a procedure to follow that can make it a relatively straight forward process for anyone who is reasonably practical. 34' Bermuda Sloop rig will cost you about $3,000 - $5,000. At minimal cost you can rig a permanent preventer that is easy to use, is fully adjustable, and does not require going forward on deck. When we brought our Oday 25 home ,I knew judging from the lack of care the previous owner shown the rigging might also be suspect. If you have (reasonable) evidence that the PO replaced only the worst sections, it's safe to assume that the rest of the rig is getting ancient and failure prone. Now is a good time to give it a quick spray with some track lubricant as you descend. Thus the standing rigging is made up of all the cables and . Running the halyards Both the Jib and Main halyards are purple , high-load, Marlow Spectra line. For an average 40-foot boat, Cockerill estimates about $100 per foot to re-rig with wire rigging ($4,000), as well as the round-trip cost to haul and launch the boat and unstep and step the rig (an additional $2,500 or so). Every five to six years, the mast should be pulled out of the boat so all fittings and wire or rod can be carefully inspected. Inspect any integral reefing sheaves or bearing wear or UV degradation. Theres no reason good quality rigging shouldnt last up to 20 years or so if it is well maintained and any problems that arise are sorted right away. Hi, I'm Shawn, and when I was 2 years old, I was sailing (with my parents) on the English Channel during a proper storm (and by proper I mean something along the lines of force 10). It's a good idea to replace wire running rigging with high-modulus rope, but the reality is that in most cases we can't because many masts that were designed for wire have sheaves that are: Grooved for wire.

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